Automated Guided Vehicles
Over 10 years of experience developing and integrating AGV solutions. Master control, fleet management, VDA5050, and retrofitting — Europe-wide for automotive and intralogistics.
Our AGV Services
From consultation to ongoing operations —
we support your AGV project end to end.
Consultation & System Selection
Vendor-independent consulting and system selection tailored to your requirements.
- Feasibility studies & ROI analysis
- Requirements & RFQ documents
- Vendor selection & benchmarking
Master Control & Fleet Management
Central control for your entire AGV fleet — multi-vendor capable and scalable.
- Order management & prioritization
- Multi-vendor fleet control
- Real-time capable & highly available
Fleet Management
Intelligent fleet management for maximum utilization and minimum downtime.
- Vehicle navigation & route planning
- Battery management & charging strategy
- Monitoring & condition tracking
VDA5050 & Integration
Standards-compliant interfaces for seamless integration into your system landscape.
- VDA5050 implementation
- WMS & ERP integration
- Conveyor technology integration
Retrofitting & Modernization
Modernize existing AGV systems instead of replacing them — cost-effective and without downtime.
- Battery & sensor upgrades
- Protocol migration
- Legacy software modernization
Operator Concepts
Comprehensive operating concepts for the long-term, economical operation of your AGV fleet.
- Shift & capacity planning
- Maintenance concepts & lifecycle
- KPI definition & reporting
Consultation & System Selection
Before a single line of code is written, we make sure your AGV project is built on the right foundation. We advise vendor-independently on system selection, plan expansions for existing fleets, and optimize ROI.
- System selection matching your requirements
- Expansion planning for existing fleets
- ROI optimization and economic analysis
- VDA5050 compliance consulting
Requirements & RFQ Documents
Many AGV projects fail due to unclear requirements. We translate your complex automation needs into precise specifications — from feasibility studies to complete RFQ documents ready for vendor evaluation.
- Requirements analysis for AGV systems & fleet managers
- Specification documents (Lastenheft / Pflichtenheft)
- RFQ creation & vendor evaluation criteria
- Technical comparison & benchmarking
- Fleet manager & WMS specification
Development & Integration
From international automotive projects at Audi and Porsche to system integration for Exotec — we know the challenges of the AGV world firsthand. Our software connects vehicles, master control, and higher-level systems into a seamless whole.
- Master controller development
- Vehicle navigation and fleet management
- WMS integration and conveyor technology
- VDA5050 implementation and interface configuration
- HMI and operator interfaces
AGV Software Development
We don't just integrate AGV systems — we build the software that powers them. Custom-developed, tailored to your processes.
Fleet Managers
Custom fleet management software for multi-vendor fleets — scheduling, routing, and real-time monitoring.
Adapters & Bridges
Protocol adapters and communication bridges between AGV systems, WMS, ERP, and shop floor equipment.
Warehouse Management
WMS integrations and custom warehouse management modules that orchestrate AGV workflows with your logistics.
Retrofitting & Modernization
Existing systems don't need to be replaced — they can be modernized. We bring older AGV systems up to date, from hardware to software. Step by step, without disrupting operations.
- Battery replacement and hardware integration (e.g. Audi project)
- Communication protocol updates (e.g. to VDA5050)
- Sensor upgrades and calibration
- Legacy system modernization and software migration
Operator Concept
An AGV system is only as good as its operating concept. We develop comprehensive operator concepts for long-term, economical operation.
Operations Planning
Operational planning for automated systems — from shift scheduling to capacity optimization.
Maintenance Concepts
Preventive and condition-based maintenance, lifecycle management, and spare parts planning.
KPI Definition
Measurable metrics for fleet performance — availability, throughput, efficiency.
Standards & Interfaces
We rely on open standards and proven protocols for future-proof AGV solutions.
Communication
Integration
Navigation
AGVHub
Our Knowledge Platform for AGVs
AGVHub is our free knowledge platform for automated guided vehicles. Expert articles, practical knowledge, and technology comparisons — by experts for decision-makers and engineers.
- Expert articles on VDA5050, navigation, fleet management
- Technology comparisons and market overviews
- Best practices from over 10 years of AGV experience
Frequently Asked Questions
This depends heavily on scope. A pilot project with a few vehicles can be ready in 3–6 months. More complex fleets with master control and WMS integration are developed in agile sprints over 6–12 months. We always start with a clear feasibility study.
Yes, we are vendor-independent. Through our VDA5050 expertise, we can work with virtually any modern AGV manufacturer. We have experience with systems from various manufacturers and can also control multi-vendor fleets.
Yes, retrofitting is one of our core competencies. We modernize batteries, sensors, communication protocols, and software — step by step and without disrupting operations. Often this is more economical than a new purchase.
VDA5050 is the open interface standard for communication between AGV vehicles and master controllers. It enables multi-vendor fleets and prevents vendor lock-in. We implement and consult comprehensively on VDA5050.
Related Services
Software Development
Custom software for fleet managers, adapters, bridges, and warehouse management — built for industrial automation.
AI & Data Analytics
From data collection through AI models to visualization — actionable insights from your data.
Automation Insights
Understand what's really happening in your automation systems — with AI//Log, AI//Time Machine, and more.